Table of Contents for Certified Quality Inspector Handbook


List of Figures and Tables
xiii
Preface xix
Acknowledgments xx
How to Use This Book xxi
Part I Technical Mathematics
1(56)
Basic Shop Math
2(10)
Basic Algebra
12(7)
Basic Geometry
19(8)
Basic Trigonometry
27(12)
Measurement Systems
39(12)
Measurement Conversions
51(6)
Part II Metrology
57(80)
Common Gages and Measurement Instruments
58(15)
Variable Gages
59(5)
Attribute Gages
64(8)
Transfer Gages
72(1)
Measurement Scales
72(1)
Special Gages and Applications
73(11)
Electronic Gaging
73(2)
Automatic Gaging
75(5)
Pneumatic Gaging
80(4)
Gage Selection, Handling, and Use
84(5)
Factors in Gage Selection
84(1)
Gage Handling, Preservation, and Storage
85(2)
Gage Correlation
87(2)
Surface Plate Tools and Techniques
89(5)
Surface Plate Equipment
89(2)
Angle Measurement Instruments
91(3)
Specialized Inspection Equipment
94(19)
Weights, Balances, and Scales
94(4)
Measuring Finish
98(2)
Measuring Shape and Profile
100(1)
Optical Equipment
101(5)
Digital Vision Systems
106(2)
Coordinate Measuring Machine (CMM)
108(5)
Calibration
113(8)
Calibration Systems
113(4)
Calibration Standards
117(2)
Equipment Traceability
119(1)
Gage Calibration Environment
119(1)
Out-of-Calibration Effects
120(1)
Measurement System Analysis
121(16)
Part III Inspection and Test
137(62)
Geometric Dimensioning and Tolerancing (GD&T)
138(12)
Blueprints and Engineering Drawings
138(6)
Terminology and Symbols
144(3)
Position and Bonus Tolerances
147(2)
Part Alignment and Datum Structure
149(1)
Sampling
150(12)
Inspection Planning and Procedures
162(18)
Inspection Planning
162(5)
Inspection Errors
167(3)
Product Traceability
170(3)
Identification of Nonconforming Material
173(3)
Levels of Severity
176(1)
Reporting of Nonconforming Material
177(3)
Testing Methods
180(19)
Nondestructive Testing
180(7)
Destructive Testing
187(3)
Functionality Testing
190(2)
Hardness Testing
192(4)
Verification of Software for Test Equipment
196(3)
Part IV Quality Assurance
199(132)
Basic Statistics and Applications
200(46)
Measures of Central Tendency
200(6)
Measures of Dispersion
206(6)
Measures of Proportion or Percentage
212(3)
Graphical Displays
215(21)
Normal Distribution
236(10)
Statistical Process Control (SPC)
246(58)
Common and Special Causes
258(3)
Control Limits versus Specification Limits
261(1)
Variables Charts
262(11)
Attributes Charts
273(20)
Process Capability Analysis
293(11)
Quality Improvement
304(10)
Terms and Concepts
304(2)
Products versus Processes
306(1)
Quality Audits
307(7)
Quality Tools and Techniques
314(6)
Resources
320(11)
Environmental and Safety
320(2)
Reference Documents
322(1)
Technical Reports
323(2)
Employees As Resources
325(6)
Part V Appendices
331(91)
Appendix A Quality Inspector Certification Body of Knowledge
332(7)
Appendix B Computer Resources
339(28)
Appendix C General Tables of Units of Measurement
367(18)
Appendix D Standard Normal Distribution
385(2)
Appendix E Factors Helpful in Constructing Control Charts for Variables
387(2)
Appendix F Values of K1 for Computing Repeatability Using the Range Method
389(2)
Appendix G Values of K2 for Computing Reproducibility Using the Range Method
391(1)
Appendix H Sample Tables of ANSI/ASQ Z1.4-2003 and ANSI/ASQ Z1.9-2003 Standards
392(30)
References 422
Glossary of Inspection Terms 420(3)
Bibliography 423(1)
About the Authors 424(3)
Index 427